SUBASSEMBLY PRODUCTION & DEVICE ASSEMBLY

Your assembly – our service. We can do a lot for you. Ask our ASSEMBLY EXPERTS.

CONTRACT MANUFACTURING &
FURTHER PROCESSING

We manufacture assemblies for you and realize the partial and final assembly of complete devices and systems.

Our services range from cable, connector and housing assembly to encapsulation and special solutions for plastic overmoulding through to commissioning. We also have the necessary equipment to mechanically process front panels, housings and control cabinets. Finally, if required, we test and document the functionality of the assemblies according to your specifications, thus ensuring the quality of your product.

Inner workings including wiring of a plug

Cable assembly

We undertake customer-specific cable production and cable assembly for a wide range of assemblies, control units and systems – combined with potting, soldering and bonding processes.

Conformal Coating | Potting

Our production standard includes cleaning surfaces and sealing them by painting and encapsulating.
For assemblies with special service life requirements or harsh operating conditions in particular, additional protection of the assembled PCB by means of a protective coating, also known as conformal coating, is recommended.

Conformal coating serves as protection against condensation, moisture, harmful gases and aggressive dust or a combination of these.

Furthermore, conformal coating prevents short circuits and leakage currents, as well as voltage flashovers and discharges. Tighter conductor routing can be implemented in the design. Whisker and dendrite growth as well as electromigration can be reliably prevented and the durability of soldered connections is increased.

Thanks to the use of fully automated coating systems, CME assemblies can also be coated after SMD and THT assembly. This coating can be applied selectively, which means that areas that must not be coated (e.g. connectors or contact surfaces) can be precisely omitted.
Selective conformal coating is possible using the so-called “Dam & Fill” process. For this, a so-called dam is first applied with viscous material in order to clearly delimit the areas from one another. The resulting area is then filled with a thinner conformal coating material.

A CME employee works on the potting system
A CME employee works on the potting system

FROM THE ASSEMBLY
TO THE END DEVICE

Application-specific electronics are not available off the shelf. As a system supplier, we are therefore required to develop individual solutions and implement them in devices. One example: medical technology. Here, the products must comply with strict laws and market requirements, including safety, hygiene, comfort, size, efficiency, robustness and service life.

PRODUCTION EXAMPLE
SENSOR HOSE ASSEMBLY

A sensor is soldered

Solder sensor

A cable is soldered to a sensor

Solder cable to sensor

A cap is attached to cables and mounted

Attach cap & assembly

Illustration of a nipple pre-assembly for a sensor hose

Nipple pre-assembly

Sensor hose is pulled on and pressed

Pulling & pressing

Sensor hose is measured and checked

Measure, check nipples

Colored cables as part of a sensor tube. This is sealed

Potting

A function test is carried out on a sensor hose

Function test

“We assemble, wire and install all your assembly components right through to the final and tested product.”

Completely assembled &
tested assemblies
AND DEVICES

Ask our assembly experts.

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    HOW CAN WE SUPPORT THEM?

    FULLY ASSEMBLED & TESTED ASSEMBLIES
    AND DEVICES

    Ask our assembly experts.